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Industrial Biography: Iron Workers and Tool Makers

Chapter 3 IRON-SMELTING BY PIT-COAL—DUD DUDLEY.

Word Count: 5979    |    Released on: 01/12/2017

Lime made with cole, which hath much supplied these men with Corn also of late; and from these men a great part, not only of this Island, but also of his Majestie's other Kingdoms

il it began to be feared that this important branch of industry would become completely lost. The same restrictions alike affected the operations of the glass manufacture, which, with the aid of foreign artisans, had been gradually established i

nd both iron and steel came to be imported in largely-increased quantities. This branch of trade was principally in the hands of the Steelyard Company of Foreign Merchants, established in Upper Thames Street, a little above London Bridge; and they imported large quantities of i

ropose it as a substitute for the charcoal fuel made from wood. But the same popular prejudice which existed against the use of coal for domestic purposes, prevented its being employed for purposes of manufacture; and they were thought very foolish persons indeed who first promulgated the idea of smelting iron by means of pit-coal. The old manufacturers held it to be

it will prove equally successful on a large one. Sturtevant was not very specific as to his process; but it incidentally appears to have been his purpose to reduce the coal by an imperfect combustion to the condition of coke, thereby ridding it of "those malignant proprieties which are averse to the nature of metallique substances." The subject was treated by him, as was customary in those days, as a great mystery, made still more mysterious by the multitude of learned words under which he undertook to describe his "Ignick Invention" All the operations of industry were then treated as secrets. Each trade was a craft, and those who followed it were called craftsmen. Even the common carpenter was a handicra

true conception of the method of manufacture. Nevertheless he, too, failed in carrying out the invention in practice, and his patent was also cancelled. Though these failures were very discouraging, like experiments continued to be made and patents taken out,-principally by Dutchmen and Germans,[4]-but no decided success seems to have attended their efforts until the year 1620, when Lo

Dudley." Dud's eldest brother is described in the same pedigree as Robert Dudley, Squire, of Netherton Hall; and as his sisters mostly married well, several of them county gentlemen, it is obvious that the family, notwithstanding that the children were born out of wedlock, held a good position in their neighbourhood, and were regarded with respect. Lord Dudley, though married and having legitimate hei

om the want of fuel in the district, though formerly a mighty woodland country; and many important branches of the local trade were brought almost to a stand-still. Yet there was an extraordinary abundance of coal to be met with in the neighbourhood-coal in some places lying in seams ten feet thick-ironstone four feet thick immediately under the coal, with limestone conveniently adjacent to both. The co

pit-coal as a substitute. He altered his furnace accordingly, so as to adapt it to the new process, and the result of the first trial was such as to induce him to persevere. It is nowhere stated in Dud Dudley's Treatise what was the precise nature of the method adopted by him; but it is most probable that, in endeavouring to substitute coal for wood as fuel, he would subject the coal to a process similar to that of charcoal-burning. The result would be what is called Coke; and as Dudley informs us that he followed up his first experiment with a second blast, by means of w

informing him what he had done, and desiring him at once to obtain a patent for the invention from King James. This was r

e made with it: its qualities were fairly tested, and it was pronounced "good merchantable iron." Dud adds, in his Treatise, that his brother-in-law, Richard Parkshouse, of Sedgeley,[5] "had a fowling-gun there made of the Pit-cole iron," which was "well approved." There was therefore every prospect

the town was so deep in water that the people had much ado to preserve their lives in the uppermost rooms of their houses." Dudley himself received very little sympathy for his losses. On the contrary, the iron-smelters of the district rejoiced exceedingly at the destruction of his works by the flood. They had seen him making good iron by his new patent process, and selling it cheaper than they could afford to do. They accordingly put in circulation all manner of disparaging reports about his i

made by him, fit for the "making of muskets, carbines, and iron for great bolts for shipping; which iron," continues Dud, "being so tried by artists and smiths, the ironmasters and iron-mongers were all silenced until the 21st year of King James's reign." The ironmasters then endeavoured to get the Dudley patent included in the monopolies to be abolished by the statute of that year; but all they could accomplish was the limitation of the patent to fourteen years instead of thirty-one; the special exemption of the patent from the operation of the statute affording a

new furnace at Hasco Bridge, near Sedgeley, in the same county, for the purpose of carrying out the manufacture on the most improved principles. This furnace was of stone, twenty-seven feet square, provided with unusually large bellows; and when in full work he says he was enabled to turn out seven tons of iron per week, "the greatest quantity of pit-coal iron ever yet made in Great Britain." At the same place he discovered and opened out new workings of coal ten feet thick, lying immediately over the ironstone, and he prepared to carry on his operations on a large scale; but the new wor

vil fortune continued to pursue him. The patent had scarcely been securedere the Civil War broke out, and the arts of peace must at once perforce give place to the arts of war. Dud's nature would not suffer him to be neutral at such a time; and when the nation divided itself into two hostile camps, his predilections being strongly loyalist, he took the side of the King with his father. It would appear from a petition presented by him to Charles II. in 1660, setting forth his sufferi

him.[8] He was present before Hull when Sir John Hotham shut its gates in the king's face; at York when the royal commissions of array were sent out enjoining all loyal subjects to send men, arms, money, and horses, for defence of the king and maintenance of the law; at Nottingham, where the royal standard was raised; at Coventry, where the townspeople refused the king entrance and fired upon his troops from the walls

ng the forlorn hope with Sir George Lisle, afterwards marching with Sir Charles Lucas into the associate counties, and present at the royalist rout at Newport. That he was esteemed a valiant and skilful officer is apparent from the circumstance, that in 1645 he was appointed general of Prince Maurice's train of artillery, and afterwards held the same rank under Lord Ashley. The iron districts being still for the most part occupied by the royal armies, our military engineer turn

it. On this Dud Dudley again made his appearance in the field, and, joining sundry other counties, he proceeded to raise 200 men, mostly at his own charge. They were, however, no sooner mustered in Bosco Bello woods near Madeley, than they were attacked by the Parliamentarians, and dispersed or taken prisoners. Dud was among those so taken, and he was first carried to Hartlebury Castle and thence to Worcester, where he was imprisoned. Recounting the sufferings of himself and his followers on t

they travelled during the night, and took to the trees during the daytime. They succeeded in reaching London, but only to drop again into the lion's mouth; for first Major Elliotts was captured, then Dudley, and both were taken before Sir John Warner, the

in South, Captain Paris, and six others, succeeded in getting away, and making again for the open country. Dudley had received a wound in the leg, and could only get along with great difficulty. He records that he proceeded on crutches, through Worcester, Tewkesbury, and Gloucester,

r had been seized and his sickly wife turned out of doors; and his goods, stock, great shop, and ironworks, which he himself valued at 2000L., were destroyed. He had also lost the

t. He succeeded in inducing Walter Stevens, linendraper, and John Stone, merchant, both of Bristol, to join him as partners in an ironwork, which they proceeded to erect near that city. The buildings were well advanced, and nearly 700L. had been expended, when a quarrel occurred between Dudley and his partners, which ended in the stoppage of the works, and the concern being thrown into Chancery.

them, provided with sundry pots of glass-house clay; but no success attended their efforts. The partners knowing of Dudley's possession of the grand secret, invited him to visit their works; but all they could draw from him was that they would never succeed in making iron to profit by the methods they were pursuing. They next proceeded to erect other works at Bristol, but still they failed. Major Wildman[13] bought Dudley's sequestrated estate, in the hope of being able to extort his secret of making iron with pit-coal;

ring the civil wars. The king was besieged by crowds of applicants of a similar sort, but Dudley was no more successful than the others. He failed in obtaining the renewal of his patent. Another applicant for the like privilege, probabl

Watson.[16] In 1661, we find a patent granted to Wm. Chamberlaine and-Dudley, Esq., for the sole use of their new invention of plating steel, &c., and tinning the said plates; but whether Dud Dudley was the person referred to, we are unable precisely to determine. A few years later, he seems to have succeeded in obtaining the means of prosecuting his original invention; for in his Metallum Martis, published in 1665, he describes himself as living at Green's Lodge, in Staffordshire; and he says that near it are four forges, Green's Forge, Swin Forge, Heath Forge, and Cradley Forge, where he practises his "perfect

he great repository of imported iron, which furnishes our metropolis with that necessary material. The quantity of bars that fills

octrine of Diverse New Metallical Inventions, &c. Repri

ished at the Great Sea

ant and Rovenzon, we find those of Jordens, Francke, Sir Ph

es married Humble Ward, son and heir of William Ward, goldsmith and jeweller to Charles the First's queen. Her husband having been created a baron by the title of Baron Ward of Birming

d in 1638, to Sir George Horsey, David

part of the time with Sir James Hope of Lead Hills, near where, he says, "he got gold." It does not appear, however, that any iron forges existed in Scotland at the time: indeed Dudley expressly says that "Scotland maketh no

, Ensign Dudley, and John Lometon be forthwith sent for, as delinquents, by the Serjeant-at-Arms attending on t

of which are still to be seen in the mu

ffice, Dom. Charle

y resumed the debate upon the additional Bill for sale of several lands and estates forfeited to the Commonwe

Forest likely to denote the site of Dud Dudley's enterprising but unfortunate experiment of making pig-iron with pit c

ng iron with pitcole, but afterwards passed my estate unto two barbarous brokers of London, that pulled down the author's two mantion houses, sold 500 timber trees off his land, and to this day are his

wn iron and other metals with coal instead of wood, as the great consumption of coal [charcoal?] therein causes detriment to shipping, &c. With r

ieu of Alderman Nash's, which had reverted to that individual since his return to loyalty; Dudley reminding the king that his own house in that city had been

s, vol. xxxi. Do

1

et umbr

nto

tus et servus in asserendo regein, in vindicartdo ecclesiam, in propugnando legem ac libertatem Anglicanam, saepe captus

ufert mortem

multam cras

eas vitar

rmidan

udes to Dudley in h

he does so he describe

the estimation in whi

mpora

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