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The New York Subway

Chapter 2 TYPES AND METHODS OF CONSTRUCTION

Word Count: 7340    |    Released on: 06/12/2017

bulb-angle columns used on about 10.6 miles or 52.2 per cent. of the road; (2) flat roof typical subway of re?nforced concrete construction supported between the tracks by steel bulb-angle column

er was rock tunnel work; (4) elevated road on steel viaduct used on about 5 miles or

cal

mns are connected by roof beams which are supported by rows of steel columns between the tracks, built on concrete and cut stone bases forming part of the floor system. Concrete arches between the roof beams complete the top of the subway. Such a structure is not impervious, and hence, there has been laid behind the side walls, under the floor and over the roof a course of two to eight thicknesses of felt, each washed with hot asph

ION OF FOUR

WING CROSS-OVER SOUTH

es can be reached by means of manholes every 200 to 450 feet, which open into the subway and also into the street. The number of these ducts ranges from 12

Concrete

side walls, passing through angle columns in the walls and the bulb-angle columns in the center. Layers of concrete are laid over the roof rods to a thickness of from eighteen to thirty inches, and carried two inches below the rods, imbedding them. For

WATERPROOFI

AND ASPHALT

onstruction

d cover" system, but the conditions varied widely along different parts of the line, and different means were adopted to overcome local difficulties. The distance of the rock surface below the street level had a marked influence on the manner in which the excavation of the open trenches could be made. In some

was through made ground, the pond having been filled in for building purposes after it was abandoned for supplying water to the city. The e

, presenting no particular difficulties e

he surface was sand, which extended 15 feet down to a sloping rock surface. The tendency of the sand to a slide off into the rock excavatio

EIGHT ONLY OF THE SI

CONCRETE

EL CONSTRUCTION-LENOX AVE

SUBWAY AT P

ecessary by encountering a l

SUPPORTED OVER EXCAVA

GAS MAINS OVER ROOF OF SUBW

laces the subway passes close to the foundations of lofty buildings, where the construction needed to insure the safety of both subway and buildings was quite intricate. As the subway is close to the surface along a considerable part of its route, its construction involved the reconstruction of all the underground pipes and ducts in many pla

heavy vertical trestle was built on it. In this way trestles were built half across the street, strong enough to carry all the street cars and traffic on that half of the roadway. Cableways to handle the dirt were erected near the curb line, spanning a number of these trestles, and then the earth between them was excavated from the curb to within a few feet of the nearest electric car track. The horse car tracks were removed. Between the electric tracks a trench was dug until its bottom was level with the tops of the trestles, about three feet below the surface as a rule. A pair of heavy steel beams was then laid in this trench on the trestles. Between these beams and the curb line a second pair of beams were placed. In this way t

ILWAY STATION AT 42D S

ch timbers were laid upon the surface. Standard cast-iron yokes were placed upon the timbers at the usual distance apart. Upon this structure the regular track and slot rails were placed. The space between the rails was floored over. Wooden boxes were temporarily laid for the electric cables. The usual hand holes and other accessories were built and the road oper

ROAD BY EXTENSION GIRDER

t and the curb ample room for vehicles. The construction problem, therefore, was to care for the car tracks with a minimum interference with the excavation. This was accomplished by temporary bridges for each track, each bridge consisting of a pair of timber trusses about 55 feet long, braced together overhead high enough to let a car pass below the bracing. These

t this point it was necessary to remove two large gas mains, one 30 inches and the other 36 inches in diameter, and substitute for them, in troughs bu

NING WALL TO MAKE ROOM FOR THIR

ir tops were about 4 feet above the roof of the subway and their bottoms were on the roof. When they had been driven just beyond the line of the fourth track, their ends were connected by a tunnel parallel with the axis of the subway. The rock in the bottom of all these tunnels was then excavated to its final depth. In the small tunnel parallel with the subway axis, a bed of concrete was placed and the third row of steel columns was erected ready to carry the steel and concrete roof. When this work was c

IDEN SUBWAY FOR THIRD TRAC

HOWING INDEPENDENT CONSTRUCTION-THE WO

PASSING THROUGH SUBWAY AT

roughfare and were used by a large number of people. The work was done in the same manner at each of the four corners. Two narrow pits about 40 feet apart, were first sunk and their bottoms covered with concrete at the elevation of the floor of the subway. A trestle was built in each pit, and on these were placed a pair of 3-foot plate girders, one on each side of the eleva

uction. A temporary wooden bent was used to carry the elevated structure. The elevated columns

CE AND SUBWAY ROOF, SUBSTITUTED FOR ON

OF 6-1/2-FOOT SEWER

rable depth, but on the other side of the monument rock rose within 3 feet of the surface. The steep slope of the rock surface toward the subway necessitated particular care in underpinning the footings. The work was done by first driving a tunnel 6 feet wide and 7 feet high under the monument just outside the wall line of the subway. The tunnel was given a 2-foot bottom of concrete as a support for a row of wood posts a foot square, which were put in every 5 feet to carry the footing above. When these posts were securely wedged in place the tunnel was filled with rubble masonry. This

R LARGE BRICK SEWER AT 110

149TH STREET AND

ELECTRIC DUCT MANHOLE-B

it was decided to widen the road to three tracks, and a unique piece of work was successfully accomplished. The retaining walls were moved bodily on slides, by means of jacks, to a line 6-1/4 feet on each side, widening the roadbed 12-1/2 feet, without a break in either wall. The method of widening the steel-beam typical subway portion was equally no

OF SIDE WALL, BROA

ES, RELAID BEHIND EACH

s an interesting example at 42d Street and Broadway, where the pressroom of the new building of the "New York Times" is beneath the subway, the first floor is above it, and the first baseme

WORK-BROADWAY

necessitated the use of extra heavy steel girders and foundations for the sup

and as the excavation was considerably below the bottom of the foundation of the building, great care was necessary to avoid any settlement. Instead o

oom between the subway roof and the surface of the street was 4.75 feet. It was necessary to relocate the yokes of the street railway tracks on Lenox Avenue so as to bring them directly over the tunnel roof-beams. Between the lower flanges of the roof-beams, for four bents, were laid heavy steel plates well stiffened, and in these troughs were laid four 20-inch pipes, which carried the water of the 48-inch main. (See photograph on page 49.) Special castings were necessary

TER PIPE, OVER ROOF OF SUBWAY

however, because nearly as many main sewers had to be reconstructed off the route of the subway as on the route; 7.21 miles of main sewers along the route were reconstructed and 5.13 miles of main sewers off the route. The reason why so many main sewers on streets away from the subway had to be rebuilt, was that, from

ETE ARCH-117TH ST

ick conduit was built. The conjunction at this point of numerous electric surface car lines, elevated railroad pillars, and enormous vehicular street traffic, made it imperative that the surface of the street should not be disturbed, and the sewer was built by tunneling. This tunneling was through very fine running sand and the section to be excavated was small. To meet these conditions a novel method of construction was used. Interlocked poling boards were employed to support the roof an

N OF FORT G

ph on page 50.) At 149th Street and Railroad Avenue a sewer had to be lowered below tide level in order to cross under the subway. To do this two permanent inverted siphons were built of 48-inch cast-iron pipe. Two were built in order that one might be used, while the ot

eet, just below the surface, there is a system of pneumatic mail tubes for postal delivery. Of course, absolutely no change in alignment could be permitted while th

UMN BEN

TRAL PARK TUNNEL-(IN THIS TUNNEL

e-lined

el is 37-1/2 feet wide, one of the widest concrete arches in the world. On the section from Broadway and 103d Street to Lenox Avenue and 110th Street under Central Park, a two-track subway was driven through micaceous rock by taking out top headings and then two full-width benches. The work was done from two shafts and one portal. All drilling for the headings was done by an eight-hour night shift, using percussion drills. The blasting was done early in the morni

TOWER) VIADUC

LEY VIADUCT,

CH, MANHATTAN

eadings of the west tunnel met in February and those of the east tunnel in March, 1902, and the widening of the tunnels to the full section was immediately begun. Despite the adoption of every precaution suggested by experience in such work, some disturbance of the surface above the east tunnel resulted, and several house fronts were damaged. The portion of the tunnel affected was bulkheaded at each end, packed with rubble and grouted with Portland cement mortar injected under pressure through pipes sunk from the street surface above. When the interior was firm, the tunnel was redriven, using much the same methods that

RCH AT MANH

nd from two shafts. One shaft was at 168th Street and the other at 181st Street, the work proceeding both north and south from each shaft. The method employed for the work (Photograph on page 56) was similar to that used under Central Park. The

l Vi

ere the rail is not more than 29 feet above the ground level, and on four-column towers for higher structures. In the latter case, the posts of a tower are 29 feet apart transversely and 20 or 25 feet longitudinally, as a rule, and the towers are from 70 to 90 feet apart on centers. The tops of the to

EM RIVER TUNNEL

M RIVER TUNNEL D

ORK ON PONTOON-HA

of the columns have horizontal cap angles on which are riveted the lower flanges of the transverse girders; the end angles of the girder and the top of the column are also connected by a riveted splice plate. The six longitudinal girders are web-riveted to the transverse girders. The outside longitudi

lway tracks. Access to the platforms is obtained by means of escalators. It has three lattice-girder two-hinge ribs 24-1/2 feet apart on centers, the center line of each rib being a parabola. Each half rib supports six spandrel posts carrying the roadway, the posts being seated

OVER IRON WORK-HA

-inch angles. The two outside longitudinal girders of deck spans are 72 inches deep and the other 36 inches. All are 3/8-inch thick and their four flange angles vary in siz

xle spacing in the truck was 5 feet and the pairs of axles were alternately 27 and 9 feet apart. The traction load was tak

der Harl

20 feet in the river at low tide, which fixed the elevation of the roof of the submerged part of the tunnel. This part of the line, 641 feet long, consists of twin single-track cast-iron cylinders 16 fee

the point of tunneling consists of mud, silt, and sand, much of which was so nearly in a fluid condition that it was removed by means of a jet. The maximum dep

he middle of the river and on them working platforms were built, forming two wharves 38 feet apart in the clear. Piles were then driven over the area to be covered by the subway, 6 feet 4 inches apart laterally and 8 feet longitudinally. They were cut off about 11 feet above the center line of each tube and capped with timbers 12 inches square. A thoroughly-trussed framework was then floated over the piles and sunk on

p of a caisson with the sheet piling on the sides and ends, the latter being driven after the roof was in place. The excavation below this caisson was made under air pressure, part of the material being blown out by water jets and the re

ch was dredged nearly to sub-grade and its sides provided with wharves as before, running out to the completed half of the work. The permanent foundation piles were then driven and a timber frame sunk over them to serve as a guide for the 12-inch sheet piling around the sit

concrete. The pontoon was then submerged several feet, parted at its center, and each half drawn out endwise from beneath the floating top of the tunnel. The latter was then loaded and carefully sunk into place, the connection with the shore section being made by a diver, who entered t

RCH-SHOWING WORKING PLATFORM AND GAS

piling. The excavation was over 40 feet deep in places and very wet, and the succes

struction Broo

d be noted in the methods of construct

, Manhattan, to Bowling Green; (2) reinforced concrete typical subway in Battery Park, Manhattan, and from Clinton Street to the terminus, in Brooklyn

sidewalk near the curb, at two points, and erecting temporary working platforms over the street 16 feet from the surface. The excavations are made by the ordinary drift and tunnel method. The excavated material is hoisted from the openings to the platforms and passed through chutes to wagons. On the street surface, over and in advance of the excavations, temporary plank decks are placed and maintained during the drifting and tunneling operati

face railroad structures being temporarily supported by wooden and steel trusses and finally supported by permanent foundations resting on the subway roof. From Battery Place, south along the loop w

depth of the flanges. The tubes are being constructed under air pressure through solid rock from the Manhattan side to the middle of the East River by the ordinary rock tunnel drift method, and on the Brooklyn side through sand and silt by the use of hydraulic shields. Four shields have been installed, weighing 51 tons each. They

aring on the street surface and the tunnel timbers. The permanent support will be masonry piers built upon the roof of the subway structure. Along this portion of the route are street surface electric roads, but they are operated by overhead trolley and the tracks are laid on ordinary ties. It has, therefore, been much less difficult to care

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